Regional 3PL & distribution operator partnered with Spectrum to address operational and technology gaps in logistics. Inventory and demand data lived in disconnected ERP, warehouse, and spreadsheet models — planners could not run scenarios quickly. Spectrum applied a phased delivery model — 5 months — aligning stakeholders, compliance needs, and production cadence. Since 2016, Spectrum has delivered similar programs with managed teams and fixed-cost options.
Business challenge
Inventory and demand data lived in disconnected ERP, warehouse, and spreadsheet models — planners could not run scenarios quickly.
Fragmented data
ERP, WMS, and 3PL feeds disagreed on inventory and lead times.
Slow scenarios
Planners exported spreadsheets for what-if analysis — days per cycle.
Opaque AI experiments
Data science models never connected to operational approval flows.
Trust gap
Business would not act on recommendations without explainability.
Solution
Planners at the 3PL were spending more time reconciling ERP, warehouse, and carrier exports than adjusting to demand shifts. Spectrum treated a single planning truth as the deliverable — not a slide about AI. Forecasting and an assistant came after the numbers agreed, and every ERP write stayed behind a human sign-off.
Module 1: Unified data layer
The same SKU in Rotterdam could show three different on-hand values depending on which system you opened. We agreed contracts for item, location, and lead-time semantics with operations and finance, then built governed pipelines into Snowflake with dbt tests that block loads when keys drift or quantities fall outside tolerance. High-velocity lanes stream through Kafka; slower 3PL feeds land in nightly batches with quarantine tables planners can inspect. Monday planning meetings now start from one dataset — not a debate about which export is “closest.”
Module 2: Forecasting & scenarios
What-if work used to mean desktop spreadsheets emailed between sites — a multi-day loop before anyone could answer a dock-delay question. We put planners inside Power BI views backed by versioned models they can rerun with explicit assumptions: promo lift, safety stock, carrier cutoff changes. Each run stores drivers and outputs so finance can compare scenarios without reverse-engineering cells. Cycles that stretched across a week now close in a working session, with named versions instead of “final_v7_REAL.xlsx.”
Module 3: Agent-assisted planning
The assistant reads governed inventory, in-transit, and forecast context — planners ask in plain language, but nothing posts to ERP without approval. Proposed changes arrive as a short summary and field-level diff; reviewers accept, edit, or reject from the same screen they already use for exceptions. Adoption improved when teams realized the tool would not auto-book stock during a live call with a customer. Data science experiments finally sat inside the same approval path operations trusted.
Lineage planners can defend
Every figure in the planning views traces to source system, load timestamp, and transformation version. When operations or finance challenges a number, the team exports that path in minutes — without rebuilding spreadsheets from memory.
3×
Faster scenarios
1
Planning source of truth
Governed
AI recommendations
Planning runs on a governed data platform with near-real-time inventory signals, versioned forecasts, and an approval-gated assistant — not a disconnected spreadsheet and model sandbox.
Unified Data Platform
dbt-tested pipelines land SKU, site, and lead-time data in Snowflake with quarantine tables for rejected loads. Kafka streams high-velocity movement events; batch jobs cover slower 3PL feeds so planners see one timeline instead of three conflicting exports.
Forecasting & Analytics
Versioned ML models expose drivers and outputs to Power BI for scenario reruns — promo lift, safety stock, carrier delays. Each scenario run is named and comparable so finance can audit assumptions without opening desktop macros.
Agent & Approval Layer
A copilot reads governed datasets and drafts answers in natural language, but ERP write-backs require human approval with field-level diffs. Tool access is read-only until a reviewer confirms — adoption improved when planners trusted the gate.
Operations & Lineage
Lineage from dashboard metrics back to source system, load time, and transformation version is exportable for operations challenges. Alerting fires when pipeline SLAs slip so planning meetings are not the first place anyone learns data is stale.
Security & Governance
Role-based views separate planner, finance, and admin capabilities; PII in movement notes is masked at ingest. Model and prompt versions are pinned per environment so production recommendations are reproducible during audits.
Value delivered
Spectrum addressed bottlenecks and compliance needs while keeping delivery incremental and measurable.
Single source of truth
Delivered and measured in production with stakeholder sign-off.
Faster scenario planning
Delivered and measured in production with stakeholder sign-off.
Governed AI outputs
Delivered and measured in production with stakeholder sign-off.
Project results
Planners work from one governed dataset with faster scenarios and approved ERP updates — manual reconciliation before Monday meetings is no longer the norm.
SKU and site inventory align across ERP, WMS, and 3PL feeds with quarantined loads when contracts break — planners trust the Monday starting point.
Scenario cycles that took days in spreadsheets now close in a working session with named versions finance can compare side by side.
Copilot recommendations post to ERP only after human approval with field-level diffs; no silent writes during live customer calls.
Lineage from dashboard metrics to source system is exportable in minutes when operations challenges a figure.
Data-quality and pipeline SLAs are monitored with alerts before planning meetings discover stale feeds.
3×
Faster scenario planning
1
Planning source of truth
90%+
Data quality SLA
Supply Chain AI Integration
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